A few weeks ago, I played around with repurposing a spare Bogart sc2030 solar charge controller as a DC-DC charger to increase charging from my truck alternator to my trailer batteries. The experiment worked, but my results were lukewarm. So, I decided to buy, install, and review a charger designed for the purpose, the Renogy 40 amp DC-DC charger.
Having the ability to get a high current charge into my new Lion Energy lithium battery bank while towing will be most helpful on those overcast days when solar power is limited. I have a generator, but it can be a pain to set up on stormy days and, of course, have to listen to. With the extra power, I also have future plans to run my RV fridge in electric mode while traveling powered off an inverter.
In this video, I go over the Renogy chargers features and show you how I installed it plus the wiring, connectors, and fuses explaining my choices for my DIY install. Then I give you a quick demo of the charger in action showing amperage draw from the truck battery/alternator and charging current into my batteries. In the future, I will return with a review video detailing how the Renogy charger performed, but early indications are encouraging.
Disclaimer: Working with electricity can be dangerous. The following is for entertainment purposes only and should not be taken as instructional. If you decide to do the same, then research and beware of the risks involved. I don’t advise it without advanced knowledge of electricity. I accept no liability. You have been warned! – Ray
Renogy 40A DC-DC Charger Install and Demo
Max Off-Grid Charging Amps Test (Solar + Generator + Alternator)
I test how much amperage I can pour into my 315AH Lion Energy lithium battery bank at if I combine my 30 amp solar controller with a 60 amp Intelipower charge converter and my new 40 amp Renogy DC-DC charger. The battery bank was at a 50% state of charge during the test and all chargers were set to 14.4V.
In this informal test, it came out to right around 100 amps with all charging at the same time and around 85 amps with the generator and DC-DC charger from the truck alternator combined. All and all not bad.
- Renogy 40A DC-DC Charger
- 60 Amp Switchable Breaker
- 50 Amp Switchable Breaker
- Battery Terminal Fuse Holder (if not already on battery)
- 60 Amp Terminal Fuse
- 4 GA Cable
- 20 FT 100% Copper Booster Cables
- Anderson Type Connectors
- 4 GA Lugs and Heat Shrink
- Hydraulic Crimper
- Bernzomatic Torch
- Vamplier Electrician Scissors
- Uni-T Clamp-On Amp Meter
- My RV Mod Videos
- Lion Energy Lithium Battery Review Videos
- Building Custom Cables
- Boondocking Videos
- Bogart Trimetric WiFi Monitor Demo
- VIAIR 12V Trolling Motor Plug Install
- My Ram Truck Videos
- Uni-T Clamp Meter
- 100W Ground Solar Panel Mod